Storage tanks are the backbone of modern industry. From safeguarding precious fuels to storing delicate chemicals, they’re an essential but traditionally overlooked part of business.

These containment systems are present everywhere, spanning from small printing businesses storing ink to massive manufacturing production lines needing raw materials.

Safe to say that storage tanks play an important role in facilitating industrial progress. But with evolving needs, yesterday’s storage tanks may not suffice for tomorrow’s challenges.

Here at Sheng Jian Engineering & Construction (SJEC), we don’t just build tanks; we engineer solutions – tailored to your specific challenges, built with precision, and designed to outperform expectations.

With this in mind, backed by our 20 years of experience, we’re here to help outline everything you need to know when transforming your storage capabilities – with the goal of achieving the output and results your business needs.

The Basics of Storage Tank Construction

No matter what kind of industrial facilities you consider, storage tank construction is essential. It’s a balancing act – a complex process that focuses on safety, efficiency, and reliability, designed to meet regulatory requirements and operational demands.

What is Storage Tank Construction?

Storage Tank from SJEC’s Past Project.

As the name suggests, storage tank construction is the process of building on-site storage tanks in a safe, reliable, and effective manner that protects anything stored inside and those operating the tanks externally.

Industrial storage tanks fulfill all manner of purposes, including the storage of;

• Water (Clean or polluted)
• Sludge
• Chemicals
• Acids
• Fertilizers
• Molasses
• Feed (animals)
• Ingredients

However, this is just an example. If your business requires storage tank solutions, you’ll need a tank fit for purpose, designed with your workflow and requirements in mind. For example, you may need sterile environments or something as robust as possible.

Therefore, at its core, the storage tank construction process involves:

Types of Industrial Storage Tanks: Decoding the Diversity

Industrial storage tanks are rarely all the same. As above, from steel giants holding volatile fuels to sleek vessels guarding pure chemicals, each tank is a tool specifically chosen for the job.

However, there are several categories that most storage tanks fit into, helping you break down and decide which is best for you.

1. The Heavyweights

Example of SJEC’s Heavyweight Projects.

Steel tanks are the industry’s workhorses. Think cylindrical classics, dome-roofed giants, and even floating roofs that adapt to the liquid inside – if it’s oil, petroleum, or similar, there’s a steel fabrication tank designed for the job.

When purity is paramount, stainless steel tanks step up to the plate. These sleek vessels safeguard everything from food and water to sensitive chemicals, ensuring your product stays precisely as it should.

For sheer longevity and brute strength, you can’t beat concrete tanks. These titans tackle water, sewage, and even harsh chemicals with ease, built to endure for decades.

2. The Specialists

Example of SJEC’s Specialist Projects.

Need to fight corrosion? Fiberglass tanks are your answer. These sleek structures shrug off rust and resist breakdown from various chemicals. Think water storage, certain oils, and more – where resistance matters, fiberglass delivers.

When versatility is the game’s name, polyethylene tanks steal the show. Cylinders, spheres, odd shapes – you name it, they can handle it. From water and fertilizer to carefully chosen chemicals, these tanks offer cost-effective storage solutions to match your needs.

And then from here, you have your basics, like plastic, steel, or fiberglass water tanks and the generic kind of tanks you could get from anywhere.

Of course, a properly fitted generic solution might be all your business needs, or maybe you require a specialist fit. Same as we covered above, the key to a successful storage tank is getting one that fits your individual business needs, and this means working with tailored solutions that have your needs in mind.

The right tank material faces the right substance in the right environment.

A Step-by-Step Guide to Storage Tank Construction

Okay, let’s break down the process a little more, as this will provide a clearer understanding of the workflow for installing an industrial storage tank.

It may surprise you that precision is key here, from before the moment the first steel plate is laid, with every step demanding expertise and a focus on long-term performance.

Here’s what you can expect from the process:

1. Foundation Preparation

Picture a tank not as just a container, but a massive weight pressing down. A strong foundation is the difference between standing solid for decades versus sinking and causing catastrophic failure.

Here’s how we ensure a rock-solid start:

2. Bottom Plate Assembly

The bottom plate isn’t just where the tank starts; it’s the foundation for everything that follows. Precision here ensures the entire tank remains stable and leak-proof for years to come. Let’s explore this process:

The bottom line?

A successful tank hinges on getting the base right. This is where skilled craftsmanship meets engineering principles for a result that’s built to last.

3. Shell and Roof Construction: From Panels to Powerhouse

Imagine the tank’s shell as its armor against the elements and the weight it holds. Meticulous construction here is where a mere container transforms into a resilient industrial asset. Let’s break down the process:

The shell and roof aren’t simply a container; they’re engineered systems. Their design balances strength, accessibility, and even factors in how the stored product interacts with the tank itself.

4. Installation of Fittings: Where the Tank Connects to the World

A tank without fittings is like a building without doors or windows – isolated and unusable. Fittings are the lifelines that allow products to flow in and out, enable safe monitoring, and provide access for inspections and upkeep. Here’s what goes into it:

Each fitting is a potential weak point if not done right. Expertise here means choosing the right components, installing them precisely, and ensuring they align with industry standards and best practices.

5. Testing and Inspection: Where Trust is Earned, Not Assumed

Think a tank is ready just because it’s built? Think again! Rigorous testing is where good construction becomes operational excellence.

Every tank faces a battery of inspections designed to push it to its limits – because it’s better to find a weakness now than during a crisis. Here’s what’s involved:

And these checks are pass or fail. Any flaw, significant or minor, means rework. This aligns with basic construction principles – where we aim for the highest standards of safety, quality, and precision.

6. Final Coating/Painting: More Than Just Color, It’s Armor

Think a paint job is just about making the tank look presentable? Not in the industrial world! The final coating is the tank’s last line of defense against the relentless forces of corrosion and the elements. Let’s dive into the process:

Yes, a well-coated tank has a sleek, professional look. But that’s a sign of a job done right, not the goal itself. This final stage is about extending the tank’s lifespan, protecting your investment, and keeping your operations running without costly failures caused by corrosion.

Each of these procedures in storage tank construction demands precision and a dedication to excellence. Cutting corners isn’t just risky; it’s shortchanging the industries that rely on these critical structures.

From foundation to final coating, these steps are how we engineer solutions that safeguard resources, protect the environment, and power the progress of tomorrow.

Methods for Storage Tank Construction

Unsplash

In storage tank construction, the “how” is just as important as the “what.” The right construction method can mean the difference between a project that’s smooth sailing and one plagued by delays and safety risks. Let’s break down the two heavy hitters:

1. Traditional Method: Tried-and-True Tank Building

Start with a solid foundation – that’s the key to the traditional method. The tank’s bottom plate anchors it, followed by the shell rings, added one by one and lifted into place with powerful cranes.

Finally, the roof caps off the structure, completing the tank. This approach is a time-tested standard, ideal for tanks with unrestricted crane access and ample workspace.

2. Jacking Method: Efficiency Elevated

The jacking method flips the script! The roof is built first at ground level, providing a solid starting point. As each shell ring is completed, powerful jacks lift the entire roof and existing shell upward, allowing the next ring to be built underneath.

This method prioritizes safety by reducing work at height and can often be faster than traditional building techniques.

It’s Not One-Size-Fits-All: Which Method Wins?

Tank size plays a major role in the decision. Larger tanks often favor the jacking method for its efficiency and ease of handling the massive tank components.

If your site has limited space or overhead obstructions, the jacking method’s smaller footprint might be essential.

Prioritizing safety in areas susceptible to harsh weather or seismic activity can also tip the scales toward the jacking approach due to its focus on ground-level work.

Innovative Solutions in Storage Tank Construction: The Future is Built Today

Storage tank construction isn’t stuck in the past. Breakthrough technologies are transforming the industry, making tanks safer, more efficient, and better built than ever before. Let’s explore the innovations changing the game:

Cutting-Edge Technologies: The Tools of Progress

Automated welding brings speed and precision. Imagine robots tirelessly laying down consistent, high-quality welds, boosting tank reliability and cutting labor time. 3D modeling takes the guesswork out of design.

Incredibly detailed digital blueprints let engineers visualize the entire tank, spotting potential conflicts and optimizing construction long before the first shovel hits the ground. Corrosion-resistant materials are armor against the elements.

Cutting-edge alloys and coatings combat rust and chemical breakdowns, extending tank lifespans and minimizing costly repair downtime.

IoT sensors give tanks a voice. These tiny devices constantly monitor pressure, temperature, and other vital signs, allowing technicians to spot signs of trouble early and avert catastrophic failures.

Why Innovation Matters: It’s Not Just About Tech

Safety is the top priority. Innovative construction methods reduce on-site risks, protecting workers and minimizing accidents. And efficiency translates directly into cost savings.

• Faster construction, fewer delays, and less need for rework add up to a healthier bottom line for your projects.
• Innovative materials and techniques create tanks that endure.
• Less maintenance and longer lifespans mean major long-term savings.
• Environmental responsibility goes hand-in-hand with innovation.
• Modern construction methods often reduce waste, minimize energy consumption, and lessen the overall environmental impact of storage tank projects.

SJEC’s Approach to Innovation: We Don’t Just Use It, We Shape It

At SJEC, we’re not just about adopting new tech – we’re pioneering it. We constantly experiment, test, and refine to bring clients the best solutions the industry offers.

This isn’t just about the latest gadgets; it’s about tailoring innovation to your individual and specific challenges – that makes the difference.

Through ongoing investment in R&D, SJEC stays ahead of the curve, delivering storage tanks built for today and ready for tomorrow’s challenges.

Case Studies

For a better illustration, let’s look at two Storage Tank Construction projects: J906 Mactex Storage Silo and J899 Diesel Tank by Sheng Jian Engineering and Construction (SJEC). These projects showcase SJEC’s industry expertise and steadfast dedication to producing quality and reliable storage tanks.

J906 Mactex Storage Silo

Completed Storage Silo.

The J906 Mactex Storage Silo project for MACTEX SDN. BHD. is located in Kamunting, Taiping, Perak.

The primary goal of this project was to supply the materials, labor, consumables, and hand tools necessary for the fabrication and painting of one 50MT Silo and one 30MT Silo.

The objectives were designed to meet the client’s specific storage needs for their facility, ensuring quality, durability, and compliance with industry standards.

Here are the problems SJEC addressed:

Firstly, we tackled the issue of space optimization. The design of the silos was aimed at maximizing storage within the limited space available at the client’s site.

With a focus on sustainability, we also wanted to ensure material longevity. We selected materials and paint that would resist environmental wear and tear, ensuring long-term durability.

Lastly, we prioritized timely delivery. Our team strived to meet the tight project deadlines to ensure that the client’s operational capacity was not disrupted.

Here are what SJEC did:

With our decades of industry experience, SJEC offered expertise in design and engineering. We provided comprehensive consultation and engineering designs tailored to the client’s specifications and site requirements.

Next, we ensured the utmost quality in material procurement. All materials were sourced ethically and sustainably, adhering to SJEC’s commitment to quality and environmental standards.

Moving on, our team of craftsmen worked on the fabrication. The silos were fabricated at SJEC’s 65,000 square feet fabrication yard, utilizing advanced techniques to ensure precision.

To ensure an extended product lifetime, painting and finishing were a vital part of our process. High-quality industrial paints were used to coat the silos, providing excellent resistance against corrosion and weather conditions.

The last step of the project was installation and commissioning. SJEC managed the transportation, installation, and final commissioning of the silos at the client’s site.

SJEC’s strives for sustainability:

As sustainable construction allows us to minimize environmental impact, produce enduring products, and care for surrounding communities, SJEC implements sustainability every step of the way.

Firstly, we prioritized the ethically sourced steel in this project. SJEC used steel sourced from suppliers committed to environmentally responsible production practices. This ensures that the materials used in the silos are produced with a minimal carbon footprint.

We also used recycled materials where possible. SJEC incorporated recycled materials in the construction of the silos, reducing the demand for virgin raw materials and lowering the overall environmental impact of the project.

The Final Outcome:

The project was completed successfully with the on-time delivery of both silos fully operational and meeting all the client’s specifications. The silos enhanced the client’s storage capabilities, improving operational efficiency and safety. SJEC maintained its 100% project completion rate, further solidifying its reputation in the industry.

Completed Storage Silo.

J899 Diesel Tank

Completed Diesel Tank.

The J899 Diesel Tank project is located in Bercham, Perak.

The primary objectives of this project were to design, fabricate, and install a 15’x7.5′ diesel skid tank with a capacity of 4000 gallons (approximately 18,000 liters).

The tank needed to be highly durable, compliant with all safety and environmental regulations, and capable of supporting the crematorium’s operational requirements efficiently.

Here are the problems SJEC addressed:

Firstly, we tackled the issue of fuel storage capacity. The crematorium required a substantial increase in on-site fuel storage to ensure uninterrupted operations.

Next, we made sure to address safety concerns. We managed the safe storage and handling of large volumes of diesel fuel, adhering to stringent safety standards to prevent any hazardous incidents.

Lastly, we considered space efficiency. We designed a tank that optimally uses the available space while allowing easy access for maintenance and fuel delivery.

Here are what SJEC did:

To ensure all our clients’ needs were met, SJEC provided a custom design. We crafted a custom design for the diesel skid tank tailored to fit the specific dimensions and capacity required by the client, ensuring optimal use of available space.

Next, we delivered only the best for material procurement. SJEC sourced high-quality, durable materials suited for the construction of the tank, ensuring long-term resilience and compliance with industry standards.

Following this, our team diligently worked on the fabrication. The tank was fabricated at SJEC’s advanced fabrication yard, using state-of-the-art equipment to guarantee precision and quality.

Throughout the fabrication process, safety measures were at the forefront. SJEC implemented rigorous safety protocols to ensure that the tank would be safe for storing large quantities of diesel.

Upon completion, we moved on to delivery and installation. SJEC managed the logistics of delivering the heavy tank to the crematorium site and performed the installation, including setting up connections for fuel delivery and ensuring all systems were fully operational.

The last and most important step of this project was compliance and testing. Before final handover, the tank was thoroughly tested to meet all operational and safety requirements.

SJEC strives for sustainability:

As sustainable construction allows us to minimize environmental impact, produce enduring products, and care for surrounding communities, SJEC implements sustainability every step of the way.

Firstly, we ensured eco-friendly operations. This was achieved through:

• Low-impact installation: This installation process was designed to minimize environmental disruption at the crematorium site. Techniques that reduce soil compaction and landscape disturbance were employed.
• Fuel efficiency improvements: The design of the tank includes features that enhance fuel efficiency for the crematorium, reducing the overall environmental impact of their operations.

We also prioritized long-term environmental benefits. This was achieved through:

• Durability and maintenance: The diesel skid tank is built to last, reducing the need for frequent replacements and thereby lessening the long-term environmental impact. It is also designed for easy maintenance, ensuring that it continues to operate efficiently without requiring excessive resources.
• Safety and environmental compliance: The tank meets all environmental and safety standards, ensuring that it does not pose a risk to the local ecosystem or the community.

The Final Outcome:

The diesel skid tank was successfully delivered and installed, fully meeting the client’s expectations and requirements. The tank enhanced the crematorium’s operational capacity by providing a reliable and safe fuel storage solution, which allowed for more efficient management of their daily operations. SJEC maintained its impeccable record of delivering projects on time and within budget, further solidifying its reputation for quality and reliability in industrial projects.

Completed Diesel Tank.

SJEC’s Excellence in Storage Tank Construction

Over the past two decades, Sheng Jian Engineering & Construction (SJEC) has established itself as a renowned leader in storage tank construction and tank farms across diverse industries.

Leveraging our extensive experience and unwavering commitment to excellence, SJEC consistently surpasses client expectations, setting the benchmark for quality and innovation in the field.

Our portfolio boasts a variety of successful projects, ranging from distillation plants to stainless steel silos. We helmed these projects from start to completion with our team of highly-skilled welders and fabricators.

These projects demonstrate SJEC’s unrivaled competence in delivering reliable storage tank solutions tailored to the unique requirements of each client, further strengthening our reputation as a trusted partner in the industry.

Distillation Plant in Ipoh by SJEC

Molasses Tanks in Ipoh by SJEC.

Stainless Steel Silo by SJEC.

Water Clarifier Tanks by SJEC.

Stainless Steel Tanks by SJEC.

Closing Thoughts

Storage tanks aren’t just containers; they’re the foundation that entire industries are built upon. From safeguarding precious resources to fueling global supply chains, their reliability is non-negotiable. That’s why innovation isn’t a luxury in this industry – it’s a necessity.

SJEC understands this mission-critical reality. We don’t just follow trends; we set them. Our relentless drive to improve every aspect of storage tank construction – from safer practices to tanks that outlast the competition – is what makes us a trusted partner, not just another contractor.

Looking for Storage Tank Construction Services?

Ready to transform your storage capabilities? Whether you’re facing a complex challenge or simply want the best capital efficient tanks, SJEC is here to deliver.

Don’t just store your products – protect them, optimize them, and unleash their potential with storage solutions built for tomorrow’s demands.

Contact us today to discuss your project. Let’s build the future of storage, one tank at a time.

Sheng Jian Engineering & Construction (SJEC) – Industry Experts

With over a decade of experience, SJEC is a certified expert in storage tank construction and tank farms. We guarantee first-rate results for every project, leveraging our tailored solutions, sustainable approach, industry compliance, and reliable project delivery.

We have served a wide array of industries, including:

• Architecture
• Automotive
• Chemical
• HVAC and Electric Industry
• Industrial Construction
• Oil and Gas Industrial
• Oleochem Industrial
• Petrochem Industrial
• Renewable Energy

Learn More About Our Storage Tank Construction Services.

FAQ

References

1. https://whatispiping.com/method-statement-for-storage-tank-construction/
2. https://whatispiping.com/brief-presentation-storage-tanks/
3. https://medium.com/@forgeglobalus/the-ultimate-guide-to-industrial-storage-tanks-everything-you-need-to-know-cebd4e2ae1f6
4. https://www.petrosync.com/blog/storage-tank-types/
5. https://medium.com/@forgeglobalus/innovations-in-industrial-storage-tanks-maximizing-efficiency-and-safety-in-modern-industry-c9b6d1ee65bc
6. https://www.researchgate.net/publication/340133960_STORAGE_TANK_SELECTION_SIZING_AND_TROUBLESHOOTING_Kolmetz_Handbook_Of_Process_Equipment_Design
7. https://www.youtube.com/watch?v=Ah4SFoYVdeA

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